5 Ways to Increase the Efficiency of Your Industrial Boiler

industrial boiler

Making sure your boiler is running efficiently is crucial to your company’s bottom line: the more efficient your boiler, the more inexpensive it is to generate heat and keep your facility operating. With the right boiler, you’ll soon find that any initial costs are earned back quickly in the form of added savings once your equipment is in optimal shape. As leading industrial boiler experts, we’ve installed, repaired, and inspected more than enough equipment to know the best ways to make your boiler more efficient. Here are our five suggestions for maximizing your boiler’s performance.

1. Replace Your Industrial Boiler Burner

A boiler’s burner is crucial to optimal performance and, like most items, they tend to deteriorate with use and time. Have a professional examine your burner to make sure it’s up to snuff. If not, they can recommend some options for upgrading that old burner that will increase output and extend the life of your industrial burner. The professionals at Manley’s Boiler can assess your burner and, if necessary, make recommendations for replacement burners or parts to retrofit your current burner.

2. Make Sure Your Boiler Is Insulated Properly

Sure, it might sound obvious, but insulation is incredibly important to the function and efficiency of your industrial boiler. You’d be surprised just how often insulation is overlooked. Industrial boilers are large pieces of equipment, which means they have a great deal of surface area through which heat can escape. If you feel that your boiler has not been operating as efficiently as it once was, you may want to look into replacing the refractory materials that line it.

3. Consider a Blowdown Heat Exchanger

industrial boiler efficiencyBlowdown is unavoidable, but you can harness some of that escaped hot water with a blowdown heat exchanger for your industrial boiler. Ask your boiler professional whether a blowdown heat exchanger, a flash tank, or some combination of the two might be a good choice for you.

4. Fight Build Up with Soot Blowers

Naturally, the constant combustion process of an industrial boiler means that byproducts, like soot and ash, can end up coating crucial heat transfer surfaces and reduce the efficiency of your boiler. A soot blowing system can help combat this kind of residue build up, dispersing it via jets of compressed air. Not interested in new parts? This process can also be performed manually. Ask the team at Manley’s Boiler to tell you more.

5. Nothing Beats Annual Maintenance

We’ve said it before and we’ll say it again: annual boiler maintenance should not be skipped. By partnering with a reliable, knowledgeable service team like the group of professionals at Manley’s Boiler, you can get customized recommendations that are right for your boiler and your business.